The Electromagnetic Suspended Magnetic Separator is a heavy-duty magnetic separation system designed for continuous removal of ferrous tramp metals from conveyed bulk materials. Utilizing a powerful electromagnetic coil, the separator generates an intense and deep-penetrating magnetic field capable of attracting and removing large and deeply buried ferrous contaminants from high-volume material streams.
Widely used in mining, recycling, RDF production, cement, coal handling, metallurgy, and power generation industries, this separator effectively protects crushers, shredders, mills, and downstream processing equipment from damage caused by tramp iron contamination.
The system is available in both manual cleaning and self-cleaning configurations, suitable for cross-belt or inline conveyor installations.
Customizable according to application requirements
Applications
RDF production lines
Waste recycling plants
Mining industry
Cement plants
Coal handling systems
Aggregate & quarry processing
Biomass processing
Power plants
Steel and metallurgy industry
Port bulk material handling
Working Principle
When energized, the electromagnetic coil generates a strong magnetic field beneath the separator. As conveyed material passes under the magnetic separator, ferrous contaminants are attracted and lifted from the material stream.
For self-cleaning models, the continuously rotating discharge belt automatically removes captured ferrous metals from the magnetic zone and discharges them away from the conveyor, ensuring uninterrupted operation.
The strong magnetic force enables efficient removal of large, sharp, or deeply buried tramp iron pieces even under thick material burdens.
Main Advantages
Strong Magnetic Force
The electromagnetic system provides higher magnetic intensity and deeper penetration compared to permanent magnetic separators.
Excellent Separation Efficiency
Capable of removing large and deeply embedded ferrous contaminants from bulk materials.
Protects Downstream Equipment
Effectively prevents damage to crushers, shredders, conveyor belts, screens, and grinders.
Continuous Automatic Cleaning
Self-cleaning models support 24/7 continuous operation with minimal maintenance.
Suitable for Harsh Industrial Environments
Designed for dusty, high-temperature, and heavy-duty working conditions.
Installation Options
Cross-Belt Installation
Mounted perpendicular to the conveyor belt for continuous automatic ferrous removal.
Inline Installation
Mounted parallel to the conveyor direction, typically above the head pulley for enhanced magnetic efficiency.
Technical Specifications
Model
Suitable Belt Width (mm)
Magnetic Field Strength (GS)
Excitation Power (kW)
Suspension Height (mm)
Cooling Method
Weight (kg)
RCDD-6
600
≥ 700
1.5
175
Natural Cooling
1200
RCDD-8
800
≥ 900
2.0
250
Natural Cooling
1800
RCDD-10
1000
≥ 1200
3.0
300
Oil Cooling
2800
RCDD-12
1200
≥ 1500
4.0
350
Oil Cooling
4200
RCDD-14
1400
≥ 1800
5.5
400
Oil Cooling
5800
RCDD-16
1600
≥ 2000
7.5
450
Oil Cooling
7600
Technical specifications can be customized according to conveyor speed, material thickness, and working conditions.
Optional Configurations
Explosion-proof motor
High-temperature resistant design
Forced oil cooling system
Air-cooled structure
Frequency conversion control
Belt misalignment protection
Automatic lubrication system
Remote control system
Customized voltage and frequency
Recommended Industries
The electromagnetic suspended magnetic separator is especially suitable for:
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